Understanding the Importance of the Relationship between Pressure and Flow in a Hydraulic system?

Two functions are performed when powering a hydraulic pump. It is the mechanical action which initially creates a vacuum and enables atmospheric pressure to drive and force oil from the hydraulic tank (reservoir) into the inlet port of the pump. Through this mechanical action the oil is then delivered to the outlet port and driven into the main hydraulic line feeding the system. It thus establishes that a hydraulic pump produces flow and not pressure as is commonly thought.

Pressure & Pascal’s Law

Pressure is created either by the resistance to flow, referred to as dynamic pressure, or by the potential energy of an object being affected by gravity, known as static pressure.

“Pascal’s Law states that any pressure exerted on a confined fluid is transmitted with equal force in every direction.”

Chris Banks of Hydrasales says, “One proviso, this is only true if the fluid remains trapped.”

Troubleshooting Fundamentals

Banks advises, “Should a troubleshooting situation arise and a diagnosis be necessary, no matter how simple or complex the hydraulic system, always start with the basics.”

This ensures that the obvious is never overlooked. For the “obvious” to be obvious, the fundamental laws of hydraulics must be kept in mind:

  • Hydraulic pumps create flow — not pressure.
  • Resistance to flow creates pressure.
  • Flow determines actuator speed.
  • Pressure determines actuator force.
  • Fluid under pressure takes the path of least resistance.
  • When a fluid moves from an area of high pressure to an area of low pressure without performing useful work, heat is generated.

Hydraulic flow control valve with precision pressure fittings for monitoring and regulating fluid systems.

Why We Measure Hydraulic System Flow

Flow is a very important measurement for hydraulic systems and can be compared to what current is for electric circuits. Checking pressures without measuring flow rates when monitoring or fault-finding on hydraulic systems can easily produce an incorrect diagnosis.

Hydrasales is the authorized distributor for Badger Meters in Africa. Chris Banks proposes a few diagnostic flow-metering tools to check flows through hydraulic systems.

Hedland variable area flow meters measure the volumetric flow of liquids and gases. This technology is based on the variable area principle, where flow raises a float in a tube, increasing the area for the passage of fluid through the meter.

Chris Banks says, “The Hedland range of flow meters is useful on test benches and accommodates high levels of flow. In practice, it is common to check and monitor flows when assessing equipment on a test bench.”

Hydrasales carries popular ranges of Hedland oil flow meters.

Assorted hydraulic flow meters and gauges for measuring oil and fluid flow in hydraulic systems.

IOG or Oval Gear Flow Meters

These are designed for applications requiring accurate volume dispensing. They consist of two toothed precision wheels that are oval shaped. As fluid passes through the meter, the oval wheels rotate proportionately, and the number of rotations corresponds to the volume measurement.

Digital turbine flow meters for industrial fluid measurement with electronic display and stainless-steel housing.

Turbine Flow Meters

Turbine flow meters measure flow as fluid rotates a turbine inside the meter. A transducer mounted above the turbine generates an electric pulse each time a blade passes under it. This type of hydraulic flow meter provides a high level of accuracy.

Hedland Variable Area Flow Meter Test Kits

There are versions available for reverse-flow capability, high-temperature, and high-pressure applications.

Variable area flow meter with pressure gauge for monitoring hydraulic fluid flow rate.

Flo-Tech Hydraulic Diagnostic Products

Flo-Tech is a leading brand of turbine meters and portable testers used for hydraulic diagnostic testing and analysis. Each Flo-Tech tester line has evolved through advancements that enhance operational features while maintaining rugged dependability. In addition to hydraulic testers, the Flo-Tech line includes four flow-sensor models which can include flow, temperature, and pressure sensors with a loading valve.

Portable Flo-Check USB hydraulic test kit with case, cables, and manual for flow and pressure analysis.Portable hydraulic flow analyzer with digital display and multiple sensor connections for fluid diagnostics.

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